HydraTune Battery Charger Housing This is a CNC machined housing for a battery charger in a remote hydraulics maintenance and tuning system. Client HydraTune Service CNC Machining Complexity ⭐️⭐️ Dimensions 190mm x 75mm x 120mm Material Aluminium 6060-T6 Finish Anodised (Raw) Processes 5-axis simultaneous milling IP Rating IP30

Cranio Pro-IO Comms & Compute Module Housing This CNC machined plastic housing is for the Cranio  Pro-IO rugged data logging and control system. Service CNC Machining Complexity ⭐⭐️⭐️️ Material Acetal plastic Processes 5-axis simultaneous milling

Cranio Locking Comb This is a tiny CNC machined locking comb for the Cranio  Pro-IO rugged data logging and control system. Service CNC Machining Complexity ⭐️⭐️ Dimensions 14mm x 8mm x 2mm Material Aluminium 6061-T6 Processes Automated bar-fed Y-axis Lathe

TyreWiz 2.0 Test Fixture This is a CNC machined test fixture for the SRAM TyreWiz 2.0 production line. Complexity ⭐⭐️️ Material Acetal plastic Processes 5-axis CNC milling

Cranio Pro-IO IO Module PCB This prototype circuit board is part of the Cranio  Pro-IO rugged data logging and control system, specifically for interfacing with industrial sensors and actuators. Service PCB Assembly Complexity ⭐️ Quantity 20 prototype Points of interest LGA wireless module 0402 passive components QFN IC's Processes T3 standard lead-free solder paste Fine pitch stencil Vaporphase soldering oven

Cranio LED Clear Seal Liquid Silicone Rubber Injection Mould This precise aluminium CNC machined mould is for injection moulding clear LSR seals for the Cranio  Pro-IO rugged data logging and control system. Service CNC Machining Complexity ⭐⭐️️ Material Aluminium 6061-T6 Processes 3-axis CNC milling

Element SpeedShop Throttle Sensor Spacer This is a CNC machined throttle sensor spacer for use in motorsports. Complexity ⭐️ Material Aluminium 6061-T6 Finish Type II Purple Anodising with laser etching Processes Used Y-axis CNC lathe

HydraTune PCB Battery Charger PCB This is a circuit board for charging a lithium-ion battery in a remote hydraulics maintenance and tuning system. Client HydraTune Service PCB Assembly Complexity ⭐️ Quantity 25 production Processes T3 standard lead-free solder paste Fine pitch stencil Vaporphase soldering oven

HydraTune Form Fit & Function Satellite Pod This is an industrial design prototype for a proof-of-concept removable battery. Client HydraTune Service 3D Printing (SLA) Complexity ⭐️⭐️ Material SLA Speed Resin Points of interest High tolerances for mechanically fitting parts Finish Anodised (Raw) IP Rating IP66 Processes Used 5-axis simultaneous CNC milling Threaded inserts

HydraTune Comms System Housing Client HydraTune Service CNC Machining Complexity ⭐️⭐️ Dimensions 275mm x 125mm x 120mm Material Aluminium 6060-T6 Finish Anodised (Raw) IP Rating IP66 Processes Used 5-axis simultaneous CNC milling

BenStop Shipping Container Brace Prototype There’s still room in this high-tech world for innovation in static mechanical products, like this sturdy GP 20/40 Door Brace developed by our client BenStop .   This canary creation safeguards against the unintended movement of open shipping container doors, ensuring a secure gateway that prevents injuries and entrapments.   After receiving the prototype from BenStop, our engineers used FEA analysis to strengthen the design, ensuring the brace would function safely at high wind speeds. Service CNC Machining Complexity ⭐️⭐️⭐️ Dimensions 430mm x 120mm x 165mm Material Aluminium 6061 Processes Used 5-axis simultaneous CNC milling

SRAM TyreWiz 2.0 Pre-production PCB This pre-production circuit board is for the tyre pressure sensor and Bluetooth controller in the SRAM TyreWiz 2.0 . Service PCB Assembly Client SRAM Complexity ⭐️⭐️⭐️ Quantity 500 pre-production Points of interest 0.3mm uBGA Nordic nRF52840 0201 passive components 0.4mm QFN IC Impedance controlled antennae traces Processes T5 ultra-fine pitch lead-free solder paste Ultra-fine pitch stencil Vaporphase soldering oven